Maintenance, Repair and Overhaul (MRO) facilities are critical aviation assets that must balance operational efficiency, airport integration and long-term flexibility. We help airports, airlines and MRO providers plan and design aircraft maintenance hangars, workshops, warehouses and support infrastructure by translating operational requirements into effective facility concepts. Through maintenance workflow analysis, airport planning expertise, and facility design capabilities, we create MRO environments that improve flow, support growth, and reduce investment risk. Whether developing a new maintenance hub, expanding an existing facility or assessing future capacity requirements, we help clients make informed decisions from strategy and feasibility through planning and design.
MRO facility planning and design services
Design from operation
We start with the aircraft maintenance operation, not the building. By analysing maintenance workflows, logistics, tooling, personnel and aircraft movements, we translate operational requirements into functional facility layouts that support productivity, utilisation and operational performance. This includes line, base, engine, and component maintenance environments.
Plan as part of the airport
MRO facilities are part of a wider airport ecosystem. We integrate aircraft maintenance hangars, workshops, warehouses, aprons, utilities and support infrastructure with airside operations, landside logistics and airport development plans. This helps create efficient, connected, and resilient maintenance environments.
Design for adaptability and growth
Maintenance requirements evolve as fleets, technologies, and market demands change. We use demand forecasts, capacity analysis, and phased development strategies to create scalable MRO facilities that support future growth while helping clients make informed investment decisions.